Bard FH110D48E Operations Instructions

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Manual 2100-422G
Page 1 of 42
FH085D36E FH110D48E FH110D60E
FLF085D36E FLF110D48E FLF110D60E
FLR085D36E FLR110D48E FLR110D60E
FLR140D60E FC085D36E
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
IMPORTANT NOTICE
THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION HEATER. USE OF THIS
FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS
CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL,
NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE
BARD MANUFACTURING COMPANY LIMITED WARRANTY.
WARNING
CARBON MONOXIDE POISONING HAZARD
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH.
Carbon Monoxide is invisible, orderless and toxic! Bard Manufacturing recommends a carbon
monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon
monoxide alarm in the living area of your home and away from doorways to attached garages.
Follow the alarm manufacturer’s instructions included with the alarm.
WARNING
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS
OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE
REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY
INJURY OR DEATH.
OIL FURNACE
INSTALLATION INSTRUCTIONS
Manual: 2100-422G
Supersedes: 2100-422F
File: VOL. I, TAB 3
Date: 07-16-08
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
© Copyright 2003
MODELS
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Summary of Contents

Page 1 - Bryan, Ohio 43506

Manual 2100-422GPage 1 of 42FH085D36E FH110D48E FH110D60EFLF085D36E FLF110D48E FLF110D60EFLR085D36E FLR110D48E FLR110D60EFLR140D60E FC085D36EFOR YOUR

Page 2 - CONTENTS

Manual 2100-422GPage 10 of 42Power Wires: Black (HOT)White (NEUTRAL)Green (GROUND)Control panel(junction boxin FH units)Left sideoil line entranceLeft

Page 3 - PUBLISHERS:

Manual 2100-422GPage 11 of 42FIGURE 5TYPICAL FLUE INSTALLATION REQUIREMENTSFRONT FLUE LO-BOY MODEL SHOWN(REPRESENTS ALL MODELS)1/4 inch per 1 foot ris

Page 4 - LOCATING THE FURNACE

Manual 2100-422GPage 12 of 42OIL LINE PIPINGFirst determine whether the pipe system is to be asingle line system or a two line system. Allconnections

Page 5 - SPECIFICATION SHEET

Manual 2100-422GPage 13 of 42The following is a detailed explanation of each controlincluded in the Beckett AFG Oil Burner, how eachoperates, how to s

Page 6 - FH085 AND FH110

Manual 2100-422GPage 14 of 42PRIMARY OPERATIONAL GUIDEBECKETT R7184BPre-Purge Delay – 15 seconds on delayLED Codes –• Flashing 1/2 second on / 1/2 se

Page 7 - SPECIFICATION

Manual 2100-422GPage 15 of 42• The trial for ignition (lockout) time expireswithout flame being established.• The cad cell detects flame during Valve-

Page 8 - IMPORTANT

Manual 2100-422GPage 16 of 42PRIMING THE PUMP1. Prepare the burner for priming by fully openingthe pump bleed port and attaching a clearplastic hose o

Page 9

Manual 2100-422GPage 17 of 42• Then, to reset, hold the button down for 15seconds until the red light turns off and the yellowLED turns on. Observe a

Page 10 - (FLF UNIT SHOWN)

Manual 2100-422GPage 18 of 42FIGURE 7ELECTRONIC BLOWER CONTROLTRANSFORMER 24VSECONDARY CONNECTIONSTHERMOSTATCONNECTIONSOIL PRIMARY T-TCONNECTIONSLINE

Page 11 - INSTALLER NOTE:

Manual 2100-422GPage 19 of 42BURNER SETUP AND ADJUSTMENTPROCEDURESAll oil burner installations should be performed by aqualified installer in accordan

Page 12 - BECKETT AFG OIL BURNER

Manual 2100-422GPage 2 of 42CONTENTSGetting Other Information and Publications ... 3Installation and Operating InstructionsEquipment Selection ..

Page 13 - WARNING

Manual 2100-422GPage 20 of 42It should be located as close as possible to theoil burner. Care should be taken to prevent airleakage in the oil suctio

Page 14 - PRIMARY OPERATIONAL GUIDE

Manual 2100-422GPage 21 of 424. FINAL CHECKSM. Measure Stack Temperature Operating theunit at an excessive firing rate will generatemore heat than t

Page 15 - STATUS LIGHTS

Manual 2100-422GPage 22 of 42FIGURE 8TYPICAL SMOKE – CO2 CHART WITH ADJUSTMENT RANGEToleranceto "knee"Normaladjustmentrange0246881012146&quo

Page 16

Manual 2100-422GPage 23 of 42FIGURE 9PRESSURE GAUGE CONNECTION TO BLEED PORTMIS-1660Pressure GaugeRemove BleedPort to attachpressure guage.

Page 17 - CAUTION

Manual 2100-422GPage 24 of 42TABLE 5CORRELATION OF PERCENT OF CO2, O2AND RESERVE AIRnobraCedixoiDnegyxOriAevreseR).xorppA(4.510.515.410.06.02.10.00.3

Page 18 - ELECTRONIC BLOWER CONTROL

Manual 2100-422GPage 25 of 42SPACING OF ELECTRODESThe electrodes should be spaced 5/32" apart. Theyshould extend 1/16" beyond the end and 5

Page 19 - IMPORTANT

Manual 2100-422GPage 26 of 42FIGURE 11COMBUSTION AIR BOOT ASSEMBLYBURNERASSEMBLYREMOVE PUMP TO ASSEMBLE INNER AIR BOOTUSE THIS KNOCKOUTFOR OIL LINEINS

Page 20 - Page 20 of 42

Manual 2100-422GPage 27 of 42APPLIANCES LOCATED IN CONFINEDSPACESIn unconfined spaces in buildings, infiltration may beadequate to provide air for com

Page 21 - PROCEDURE

Manual 2100-422GPage 28 of 42ALL VENTILATION AIR FROM OUTDOORSA. The confined space shall be provided with twopermanent openings, one in or near the t

Page 22 - Technician's

Manual 2100-422GPage 29 of 42FIGURE 14APPLIANCES LOCATED IN CONFINED SPACESALL AIR FROM OUTDOORS THROUGH VENTILATED ATTICNOTE: The inlet and outlet a

Page 23 - Port to attach

Manual 2100-422GPage 3 of 42GETTING OTHER INFORMATION and PUBLICATIONSThese publications can help you install the furnace. Youcan usually find these

Page 24 - Page 24 of 42

Manual 2100-422GPage 30 of 42LOUVERS AND GRILLESIn calculating free area for ventilation and combustionair requirements, consideration shall be given

Page 25 - COMBUSTION AIR REQUIREMENTS

Manual 2100-422GPage 31 of 42TABLE 10TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS,AND HEATING BLOWER SPEEDS1 70 degree hollow cone spray pattern,

Page 26 - ASSEMBLY

Manual 2100-422GPage 32 of 42AIR FILTERSOnly Lo-Boy models are shipped with air filters. Filterkits are available from your local distributor forUpfl

Page 27 - Page 27 of 42

Manual 2100-422GPage 33 of 42LO-BOY MODELS – FILTER LOCATIONSLo-boy models have the filter installed in the return air cabinet section of the furnac

Page 28 - Page 28 of 42

Manual 2100-422GPage 34 of 42MAINTENANCELUBRICATIONNo lubrication is required for either the burner or theblower motor. Both are permanently lubricat

Page 29 - Page 29 of 42

Manual 2100-422GPage 35 of 42COMBINATION COMBUSTIONCHAMBER/BURNER MOUNTINGSYSTEMThe furnace has been designed with a combustionchamber mounting system

Page 30 - THERMOSTAT

Manual 2100-422GPage 36 of 42TO REMOVE BURNER ONLYDisconnect fuel line, power cord and wires from T, Ton primary control. Loosen (3) 1/4 inch bolts s

Page 31 - AND HEATING BLOWER SPEEDS

Manual 2100-422GPage 37 of 42PUMP SQUEALS OR CHATTERSThis may be caused by air in pipes. Check all joints inthe oil supply pipe for leaks. Check str

Page 32 - AIR FILTERS

Manual 2100-422GPage 38 of 42BLOWER SYSTEM RESISTANCE CHARTSCHART 1FH085D36E DATAdeepSrewolBcitatSrewolBwoL01.51.32.03.muideM61.42.43.34.hgiH02.03.04

Page 33 - REPLACEMENT

Manual 2100-422GPage 39 of 42CHART 7FLR140D60E DATAdeepSrewolBcitatSrewolBwoL50.41.71.42.woLmuideM80.71.22.03.hgiHmuideM11.02.72.53.hgiH02.03.04.05.C

Page 34 - CAUTION

Manual 2100-422GPage 4 of 42INSTALLATION and OPERATING INSTRUCTIONSEQUIPMENT SELECTIONAn accurate heating load calculation must be conductedusing Amer

Page 35 - WARNING

Manual 2100-422GPage 40 of 42FH SERIESWIRING DIAGRAMWHITEWHITEWHITEWHITEYELLOW3BLACK12345BLOWER ASSEMBLYHOT21123456789BURNER ASS'YTTOIL VALVESPR3

Page 36 - REMOVAL INSTRUCTIONS

Manual 2100-422GPage 41 of 42FLF/R SERIESWIRING DIAGRAMWHITEWHITENEUTRALWHITEWHITEYELLOWOIL VALVERETURN AREABLOWER CAPACITORBLOWER ASSEMBLY54321BLACKB

Page 37 - CAUTION

Manual 2100-422GPage 42 of 42FC SERIESWIRING DIAGRAMRETURN AREABLOWER CAPACITOR (5/370)BROWNBROWNBLOWER ASSEMBLY (1/3 HP)54321BLACKBLUEREDWHITE2VALVEB

Page 38 - Page 38 of 42

Manual 2100-422GPage 5 of 42FIGURE 1FLF/R MODELS DIMENSIONS1 Washable type filter 1” nom. thicknessTABLE 2FLF/R MODELS DIMENSIONS (INCHES)ledoMrebm

Page 39 - FC085D36E DATA

Manual 2100-422GPage 6 of 42FIGURE 2FH MODELS DIMENSIONS 53" (FH085)59" (FH110)23"VESTIBULEDOORFRONT VIEW30 1/2"21 7/8"19 7/

Page 40 - 4047-118 E

Manual 2100-422GPage 7 of 42FIGURE 3FC085 MODEL DIMENSIONS54 1/4"23"FLUEKNOCKOUTOPTIONALHIGH VOLTAGEENTRANCEOPTIONALLOW VOLTAGEENTRANCEFRES

Page 41 - 4047-119 D

Manual 2100-422GPage 8 of 42 IMPORTANTWhen a furnace is installed so that supplyducts carry air circulated by the furnace toareas outside the space co

Page 42 - 4047-120 B

Manual 2100-422GPage 9 of 42WIRINGFACTORY WIRINGAll units are fully factory wired. Multispeed blowersare factory wired on high speed for cooling/manu

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