Bard FLF085V42A Operations Instructions

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Manual 2100-540D
Page 1 of 45
FC085V42A FH085V42A FH110V48A
FH110V60A FLF085V42A FLF110V48A
FLF110V60A FLR085V42A FLR110V48A
FLR110V60A FLR140V60A
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
IMPORTANT NOTICE
THIS FURNACE IS NOT INTENDED FOR USE AS A CONSTRUCTION HEATER. USE OF THIS
FURNACE DURING CONSTRUCTION AND FINISHING PHASES OF A STRUCTURE IS
CONSIDERED AS "OPERATION IN A CORROSIVE ATMOSPHERE" AND "UNUSUAL,
NEGLIGENT OR IMPROPER USE" AND AS SUCH ARE CONSIDERED EXCLUSIONS BY THE
BARD MANUFACTURING COMPANY LIMITED WARRANTY.
WARNING
CARBON MONOXIDE POISONING HAZARD
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN PERSONAL INJURY OR DEATH.
Carbon Monoxide is invisible, orderless and toxic! Bard Manufacturing recommends a carbon
monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon
monoxide alarm in the living area of your home and away from doorways to attached garages.
Follow the alarm manufacturer’s instructions included with the alarm.
WARNING
READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION.
THIS INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS
OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION.
IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE
REQUIREMENTS.
FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILY
INJURY OR DEATH.
OIL FURNACE
INSTALLATION INSTRUCTIONS
Manual: 2100-540D
Supersedes: 2100-540C
File: VOL. I, TAB 3
Date: 04-24-13
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
MODELS
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Summary of Contents

Page 1 - Bryan, Ohio 43506

Manual 2100-540DPage 1 of 45FC085V42A FH085V42A FH110V48AFH110V60A FLF085V42A FLF110V48AFLF110V60A FLR085V42A FLR110V48AFLR110V60A FLR140V60AFOR YOUR

Page 2 - CONTENTS

Manual 2100-540DPage 10 of 45Power Wires: Black (HOT)White (NEUTRAL)Green (GROUND)Control panel(junction boxin FH units)Left sideoil line entranceLeft

Page 3 - PUBLISHERS:

Manual 2100-540DPage 11 of 45FIGURE 5TYPICAL FLUE INSTALLATION REQUIREMENTSFRONT FLUE LO-BOY MODEL SHOWN(REPRESENTS ALL MODELS)1/4 inch per 1 foot ris

Page 4 - LOCATING THE FURNACE

Manual 2100-540DPage 12 of 45OIL LINE PIPINGFirst determine whether the pipe system is to be asingle line system or a two line system. Allconnections

Page 5 - SPECIFICATION SHEET

Manual 2100-540DPage 13 of 45The following is a detailed explanation of each controlincluded in the Beckett AFG Oil Burner, how eachoperates, how to s

Page 6 - FH085 AND FH110

Manual 2100-540DPage 14 of 45PRIMARY OPERATIONAL GUIDEBECKETT GENISYS 7505Sequence of OperationMIS-2491BECKETT GENISYS MODEL 7505BURNER STATES1. Stan

Page 7 - SPECIFICATION

Manual 2100-540DPage 15 of 45TABLE ARESET BUTTON OPERATIONTABLE BSTATUS LIGHTSehtnisirenrubehtfI:etatswoleb:lliwnottubteseRehtgnihsuPkcilCnottuB)dno

Page 8 - IMPORTANT

Manual 2100-540DPage 16 of 45PRIMING THE PUMP1. Prepare the burner for priming by fully openingthe pump bleed port and attaching a clearplastic hose o

Page 9

Manual 2100-540DPage 17 of 45• Then, to reset, hold the button down for 15seconds until the red light turns off and the yellowLED turns on. Observe a

Page 10 - (FLF UNIT SHOWN)

Manual 2100-540DPage 18 of 45FIGURE 7ELECTRONIC BLOWER CONTROLMIS-2869CFM BLINK LIGHT(100 CFM/BLINK)LIMIT LIGHTINPUT SIGNALLIGHTSSWITCHES3 AMP FUSE24V

Page 11 - INSTALLER NOTE:

Manual 2100-540DPage 19 of 45TABLE CHEATING TAP SELECT SETTINGS BY MODELTABLE DCOOLING TAP SELECT SETTINGS BY MODELNote: Part Load Airflow for 2-sta

Page 12 - BECKETT AFG OR NX OIL BURNER

Manual 2100-540DPage 2 of 45CONTENTSGetting Other Information and Publications ... 3Installation and Operating InstructionsEquipment Selection...

Page 13 - WARNING

Manual 2100-540DPage 20 of 45TABLE EADJUSTMENT TAP SELECTSTABLE FHEATING DELAY PROFILE TAPSledoMretteLpaT1#hctiwS2#hctiwSnoitcnuFLLAAFFOFFOegnahCoNB

Page 14 - PRIMARY OPERATIONAL GUIDE

Manual 2100-540DPage 21 of 45TROUBLESHOOTING GE ECM 2.3™ MOTORS16-PIN BLOWER TAP SELECT CONTROLS - OUTPUTS BASED UPON MODEfoedoMnoitarepOFFOsuounitnoC

Page 15 - STATUS LIGHTS

Manual 2100-540DPage 22 of 45TROUBLESHOOTING GE ECM 2.3™ MOTORSCAUTION:Disconnect power from unit before removing or replacingconnectors, or servici

Page 16

Manual 2100-540DPage 23 of 45TROUBLESHOOTING GE ECM™ MOTORS CONT’D.Replacing ECM Control ModuleTo replace the control module for the GE variable-spe

Page 17 - CAUTION

Manual 2100-540DPage 24 of 45BURNER SETUP AND ADJUSTMENTPROCEDURESAll oil burner installations should be performed by aqualified installer in accordan

Page 18 - ELECTRONIC BLOWER CONTROL

Manual 2100-540DPage 25 of 451. PREPARATION STEPSA. Calibrate and Check Operation ofMeasuring Equipment Followmanufacturer’s recommended procedures

Page 19 - Page 19 of 45

Manual 2100-540DPage 26 of 451. Air leaks into the combustion chamber orheat exchanger can dilute the combustiongases and prevent normal CO2 readings.

Page 20 - HEATING DELAY PROFILE TAPS

Manual 2100-540DPage 27 of 45FIGURE 11TYPICAL SMOKE – CO2 CHART WITH ADJUSTMENT RANGEToleranceto "knee"Normaladjustmentrange0246881012146&qu

Page 21 - Page 21 of 45

Manual 2100-540DPage 28 of 45FIGURE 12PRESSURE GAUGE CONNECTION TO BLEED PORTMIS-1660Pressure GaugeRemove BleedPort to attachpressure guage.

Page 22 - TROUBLESHOOTING GE ECM 2.3

Manual 2100-540DPage 29 of 45TABLE 5 — CORRELATION OF PERCENT OF CO2, O2 AND RESERVE AIRedixoiDnobraCnegyxO).xorppA(riAevreseR4.510.515.410.06.02

Page 23 - MOTORS CONT’D

Manual 2100-540DPage 3 of 45GETTING OTHER INFORMATION and PUBLICATIONSThese publications can help you install the furnace. Youcan usually find these

Page 24 - IMPORTANT

Manual 2100-540DPage 30 of 45SPACING OF ELECTRODESThe electrodes should be spaced 5/32" apart. Theyshould extend 1/16" beyond the end and 5

Page 25 - Page 25 of 45

Manual 2100-540DPage 31 of 45FIGURE 14COMBUSTION AIR BOOT ASSEMBLYKNOCKOUTAIR BOOTFOR OIL LINEBOOT AND SECUREINSERT OUTER AIRUSE THIS ASSEMBLE INNER F

Page 26 - PROCEDURE

Manual 2100-540DPage 32 of 45APPLIANCES LOCATED IN CONFINEDSPACESIn unconfined spaces in buildings, infiltration may beadequate to provide air for com

Page 27 - Technician's

Manual 2100-540DPage 33 of 45ALL VENTILATION AIR FROM OUTDOORSA. The confined space shall be provided with twopermanent openings, one in or near the t

Page 28 - Port to attach

Manual 2100-540DPage 34 of 45FIGURE 17APPLIANCES LOCATED IN CONFINED SPACESALL AIR FROM OUTDOORS THROUGH VENTILATED ATTICNOTE: The inlet and outlet a

Page 29 - AND RESERVE AIR

Manual 2100-540DPage 35 of 45LOUVERS AND GRILLESIn calculating free area for ventilation and combustionair requirements, consideration shall be given

Page 30 - COMBUSTION AIR REQUIREMENTS

Manual 2100-540DPage 36 of 45TABLE 10TEMPERATURE RISE RANGES, LIMIT CONTROL SETTINGS,AND HEATING BLOWER SPEEDSledoMrebmuNrenruBepyTelzzoNsegnaResiRmu

Page 31 - ASSEMBLY

Manual 2100-540DPage 37 of 45AIR FILTERSOnly Lo-Boy models are shipped with air filters. Filterkits are available from your local distributor forUpfl

Page 32 - Page 32 of 45

Manual 2100-540DPage 38 of 45LO-BOY MODELS – FILTER LOCATIONSLo-boy models have the filter installed in the return air cabinet section of the furnac

Page 33 - Page 33 of 45

Manual 2100-540DPage 39 of 45MAINTENANCELUBRICATIONNo lubrication is required for either the burner or theblower motor. Both are permanently lubricat

Page 34 - Page 34 of 45

Manual 2100-540DPage 4 of 45INSTALLATION and OPERATING INSTRUCTIONSEQUIPMENT SELECTIONAn accurate heating load calculation must be conductedusing Amer

Page 35 - THERMOSTAT

Manual 2100-540DPage 40 of 45COMBINATION COMBUSTIONCHAMBER/BURNER MOUNTINGSYSTEMThe furnace has been designed with a combustionchamber mounting system

Page 36 - AND HEATING BLOWER SPEEDS

Manual 2100-540DPage 41 of 45TO REMOVE BURNER ONLYDisconnect fuel line, power cord and wires from T, Ton primary control. Loosen (3) 1/4 inch bolts s

Page 37 - AIR FILTERS

Manual 2100-540DPage 42 of 45PUMP SQUEALS OR CHATTERSThis may be caused by air in pipes. Check all joints inthe oil supply pipe for leaks. Check str

Page 38 - FLR140 20 x 25 x 2

Manual 2100-540DPage 43 of 45FH SERIESWIRING DIAGRAM*ELECTRICAL SHOCK HAZARD*DISCONNECT POWER BEFORE SERVICING.DANGER!L2 (IGN)TWTRIGNITERBURNERMOTOROI

Page 39 - CAUTION

Manual 2100-540DPage 44 of 45FLF/R SERIESWIRING DIAGRAM*ELECTRICAL SHOCK HAZARD*DISCONNECT POWER BEFORE SERVICING.DANGER!WhiteWhiteWhiteWhiteWhitePurp

Page 40 - WARNING

Manual 2100-540DPage 45 of 45FC SERIESWIRING DIAGRAM*ELECTRICAL SHOCK HAZARD*DISCONNECT POWER BEFORE SERVICING.DANGER!WhiteWhiteWhiteWhiteWhiteWhitePu

Page 41 - REMOVAL INSTRUCTIONS

Manual 2100-540DPage 5 of 45FIGURE 1FLF/R MODELS DIMENSIONS1 Washable type filter 1” nom. thicknessTABLE 2FLF/R MODELS DIMENSIONS (INCHES)ledoMrebm

Page 42 - CAUTION

Manual 2100-540DPage 6 of 45FIGURE 2FH MODELS DIMENSIONS 53" (FH085)59" (FH110)23"VESTIBULEDOORFRONT VIEW30 1/2"21 7/8"19 7/

Page 43 - 4047-121 A

Manual 2100-540DPage 7 of 45FIGURE 3FC085 MODEL DIMENSIONS54 1/4"23"DOORCLEANOUTOPTIONALOIL ENTRANCEHIGH VOLTAGEENTRANCELOW VOLTAGEENTRANCE

Page 44 - 4047-123 A

Manual 2100-540DPage 8 of 45 IMPORTANTWhen a furnace is installed so that supplyducts carry air circulated by the furnace toareas outside the space co

Page 45 - 4047-122 A

Manual 2100-540DPage 9 of 45WIRINGFACTORY WIRINGAll units are fully factory wired. Multispeed blowersare factory wired on high speed for cooling/manu

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