Bard MC4000 SERIES Installation Manual

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Manual 2100-563C
Page 1 of 40
MC4000 SERIES SOLID STATE
DUAL UNIT LEAD/LAG CONTROLLER
INSTALLATION INSTRUCTIONS
& REPLACEMENT PARTS LIST
Manual No.: 2100-563C
Supersedes: 2100-563B
File: Vol. III Tab 19
Date: 06-25-12
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914...Moving ahead, just as planned.
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1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - & REPLACEMENT PARTS LIST

Manual 2100-563CPage 1 of 40MC4000 SERIES SOLID STATEDUAL UNIT LEAD/LAG CONTROLLERINSTALLATION INSTRUCTIONS& REPLACEMENT PARTS LISTManual No.: 210

Page 2 - CONTENTS

Manual 2100-563CPage 10 of 404th cooling set point is 2F (default setting, user selectable2-3F) warmer than Stage 3. On a call for 4th Stagecooling th

Page 3 - THESE PUBLISHERS:

Manual 2100-563CPage 11 of 406. 2-Stage Compressor Units with NewerECONWMT Economizers (See Note A)1st stage cooling set point is the setting (SP) in

Page 4 - ** IMPORTANT **

Manual 2100-563CPage 12 of 403rd cooling set point is 2F (default setting, user selectable2-3F) warmer than Stage 2. On a call for 3rd Stagecooling th

Page 5 - TEMPERATURE SENSOR LOGIC

Manual 2100-563CPage 13 of 405. 2-Stage Compressor Units with NewerECONWMT Economizers (See Note A)1st stage cooling set point is the setting (SP) in

Page 6 - INPUT/OUTPUT SPECIFICATIONS

Manual 2100-563CPage 14 of 40SPECIFICATIONS FOR OPTIONALREMOTE COMMUNICATION BOARDCB4000 COMMUNICATION BOARDNote: If this communication board was not

Page 7 - ADVANCE (SWAP) LEAD/LAG UNIT

Manual 2100-563CPage 15 of 40USER PAGE1. The designated Admin person can assign up to 9additional users and set-up as Admin, Write orRead authority.2.

Page 8 - GENERAL PROGRAMMING OVERVIEW

Manual 2100-563CPage 16 of 40CONTROLLER WIRINGThe MC4000 can be used for controlling two (2) airconditioners with or without economizers. It can also

Page 9 - CONFIGURATION

Manual 2100-563CPage 17 of 40metsySepyTledoMseireSoNrezimonocEB-0004CMroA-0004CMnoitacinummoChtiwrezimonocEoN–draoBMFIEredlOoN—rezimonocEnoitacinummoC

Page 10 - Page 10 of 40

Manual 2100-563CPage 18 of 40FIGURE 2CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERS – NO ECONOMIZERS

Page 11 - LAG CONFIGURATION

Manual 2100-563CPage 19 of 40FIGURE 3CONTROLLER CONNECTIONS1-STAGE (WA/WL, W**A/W**L SERIES) AIR CONDITIONERS – NO ECONOMIZERWITH ALARM BOARD & CB

Page 12 - Page 12 of 40

Manual 2100-563CPage 2 of 40CONTENTSFiguresFigure 1 Controller Connections 1-Stage (WA/WL, W**A/W**L Series) A/C w/No Economizers ... 17Figure 2 Con

Page 13 - HEATING SEQUENCE OF OPERATION

Manual 2100-563CPage 20 of 40FIGURE 4CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERS – NO ECONOMIZERSWITH ALARM BOARD & CB4000 C

Page 14 - REMOTE COMMUNICATION BOARD

Manual 2100-563CPage 21 of 40FIGURE 5CONTROLLER CONNECTIONS1-STAGE (WA/WL, W**A/W**L SERIES) AIR CONDITIONERSWITH OLDER STYLE EIFM ECONOMIZERS

Page 15 - CB4000 COMMUNICATION BOARD

Manual 2100-563CPage 22 of 40FIGURE 6CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERSWITH OLDER STYLE EIFM ECONOMIZERS

Page 16 - BACKUP DC POWER CONNECTION

Manual 2100-563CPage 23 of 40FIGURE 7CONTROLLER CONNECTIONS1-STAGE (WA/WL, W**A/W**L SERIES) AIR CONDITIONERSWITH OLDER STYLE EIFM ECONOMIZERSAND WITH

Page 17 - CONTROLLER CONNECTIONS

Manual 2100-563CPage 24 of 40FIGURE 8CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERSWITH OLDER STYLE EIFM ECONOMIZERSAND WITH ALARM

Page 18 - FIGURE 2

Manual 2100-563CPage 25 of 40FIGURE 9CONTROLLER CONNECTIONS1-STAGE (WA/WL, W**A/W**L SERIES) AIR CONDITIONERSWITH (ECONWMT) ECONOMIZERS

Page 19 - FIGURE 3

Manual 2100-563CPage 26 of 40FIGURE 10CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERSWITH (ECONWMT) ECONOMIZERS

Page 20 - FIGURE 4

Manual 2100-563CPage 27 of 40FIGURE 11CONTROLLER CONNECTIONS1-STAGE (WA/WL, W**A/W**L SERIES) AIR CONDITIONERSWITH (ECONWMT) ECONOMIZERSAND WITH ALARM

Page 21 - FIGURE 5

Manual 2100-563CPage 28 of 40FIGURE 12CONTROLLER CONNECTIONS2-STAGE (WA*S/WL*S SERIES) AIR CONDITIONERSWITH (ECONWMT) ECONOMIZERSAND WITH ALARM BOARD

Page 22 - FIGURE 6

Manual 2100-563CPage 29 of 40FIGURE 13CONTROLLER CONNECTIONSHEAT PUMPS – NO ECONOMIZER

Page 23 - FIGURE 7

Manual 2100-563CPage 3 of 40Getting Other Information and PublicationsThese publications can help you install the airconditioner or heat pump. You ca

Page 24 - FIGURE 8

Manual 2100-563CPage 30 of 40FIGURE 14CONTROLLER CONNECTIONSHEAT PUMPS – NO ECONOMIZERWITH OPTIONAL ALARM BOARD & CB4000 COMMUNICATION BOARD

Page 25 - WITH (ECONWMT) ECONOMIZERS

Manual 2100-563CPage 31 of 40ALARM WIRINGAlarm relays can be wired for NO (close on alarm) orNC (open on alarm) strategy.Alarm relays can be used indi

Page 26 - FIGURE 10

Manual 2100-563CPage 32 of 40FIGURE 15ALARM BOARD CONNECTIONSFOR NORMALLY CLOSED "NC" OPEN-ON-ALARM STRATEGYIMPORTANT! LED display board is

Page 27 - FIGURE 11

Manual 2100-563CPage 33 of 40FIGURE 16ALARM BOARD CONNECTIONSFOR NORMALLY OPEN "NO" CLOSE-ON-ALARM STRATEGYIMPORTANT! LED display board is

Page 28 - FIGURE 12

Manual 2100-563CPage 34 of 40PROGRAMMING INSTRUCTIONSTo swap lead and lag unit positions, press theADVANCE button.To enter the Program mode, press the

Page 29 - HEAT PUMPS – NO ECONOMIZER

Manual 2100-563CPage 35 of 407961-731Comfort ModePress “Comfort” button once to reset to 72F/22CCooling and 68F/20C Heating for 1-hour. Displaywill fl

Page 30 - FIGURE 14

Manual 2100-563CPage 36 of 40FIGURE 17PARTS LIST DESCRIPTION DIAGRAMMIS-29541293457611 21108

Page 31 - MIS-2042

Manual 2100-563CPage 37 of 40.gwD.oN.oNtraPnoitpircseD0004CMA-0004CMCA-0004CMB-0004CMCB-0004CMA-0003BAB-0003BA0004BC14-343-721xoBlortnoC XXXXX2040-216

Page 32 - Page 32 of 40

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Page 33 - Page 33 of 40

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Page 34 - PROGRAMMING INSTRUCTIONS

Manual 2100-563CPage 4 of 40SHIPPING DAMAGEUpon receipt of equipment, the carton should be checkedfor external signs of shipping damage. If damage is

Page 35 - Program Menu

Manual 2100-563CPage 40 of 40This page intentionally left blank.

Page 36 - FIGURE 17

Manual 2100-563CPage 5 of 40SPECIFICATIONS/FEATURES FOR BASICCONTROLLERMC4000 Basic Controller•Input power: 18-32 VAC, 60/50Hz, power is supplied from

Page 37 - Parts List

Manual 2100-563CPage 6 of 40SPECIFICATIONS/FEATURES FORALARM BOARDSMC4000-A w/Optional Base Alarm Board(Inputs/Outputs)NOTE: If this alarm board was n

Page 38 - Page 38 of 40

Manual 2100-563CPage 7 of 40LOW VOLTAGE FIELD WIRINGThe MC4000 is powered from the air conditioners that itis controlling, 24 VAC (18-32V) low voltage

Page 39 - Page 39 of 40

Manual 2100-563CPage 8 of 40GENERAL PROGRAMMING OVERVIEWMC4000 CONTROLLER BUTTONS AND FUNCTIONOn/Off Button1. Press and release the On/Off button to t

Page 40 - Page 40 of 40

Manual 2100-563CPage 9 of 40HUMIDITY CONTROL OPTIONNote: This function is not available if controller isconfigured for heat pump.The standard air cond

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