Bard Q42H1 Specifications

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Manual 2100-519
Page 1 of 42
Models:
Q24H1 Q30H1
Q36H1 Q42H1
Q48H1 Q60H1
QTEC SERIES
PACKAGED HEAT PUMP
INSTALLATION
INSTRUCTIONS
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned.
Manual: 2100-519
Supersedes: NEW
File: Vol. II Tab 14
Date: 03-30-09
© Copyright 2009
Page view 0
1 2 3 4 5 6 ... 41 42

Summary of Contents

Page 1 - Bryan, Ohio 43506

Manual 2100-519Page 1 of 42Models:Q24H1 Q30H1Q36H1 Q42H1Q48H1 Q60H1QTEC SERIESPACKAGED HEAT PUMPINSTALLATIONINSTRUCTIONSBard Manufacturing Company, In

Page 2 - CONTENTS

Manual 2100-519Page 10 of 42DUCT WORKAny heat pump is more critical of proper operatingcharge and an adequate duct system than a straight airconditio

Page 3 - THESE PUBLISHERS:

Manual 2100-519Page 11 of 42FRESH AIR INTAKEThis unit is equipped with a fresh air damper assembly.The damper blade is locked in the closed position w

Page 4 - Series General Information

Manual 2100-519Page 12 of 42FIGURE 10STANDARD REAR DRAINWATERTRAPFIGURE 11REAR DRAIN (TOP VIEW)WALL (MAXIMUM 10"FOR REAR DRAIN)COUPLINGS NOTS

Page 5 - ELECTRICAL SPECIFICATIONS

Manual 2100-519Page 13 of 42MIS-2469DRAIN BOXWALL SLEEVEOVERFLOW TUBECAULK AROUND TUBEFIGURE 12A

Page 6 - Page 6 of 42

Manual 2100-519Page 14 of 42SUPPLIED WITH DRAIN BOX KIT3/4" PLASTIC PIPE NIPPLEHORIZONTAL TO FLOOR)(TIGHTEN THREADS SO TEE IS THREADS)(APPLY TEFL

Page 7

Manual 2100-519Page 15 of 42REMOVE KNOCK-OUT FOR INDOOR DRAIN HOSE CONNECTORMIS-2471FIGURE 12C(If Used)

Page 8

Manual 2100-519Page 16 of 42MIS-2472DRAIN HOSE FROM INDOORDRAIN PAN.MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTODRAIN BOX BARB FITTING,

Page 9 - FIGURE 5

Manual 2100-519Page 17 of 42WasherSleeveStudMIS-2689NutLower Control PanelCondenserDoor (Removed)Return GrilleFIGURE 13AUNIT MOUNTING - METHOD 1BOTTO

Page 10 - DUCT WORK

Manual 2100-519Page 18 of 42INSTALLATION INSTRUCTIONSMOUNTING THE UNITWhen installing a QTEC unit near an interior wall on theleft side, a minimum of

Page 11 - OPTIONAL REAR DRAIN KITS

Manual 2100-519Page 19 of 42The standard Climate Control Option X is a remotethermostat connection terminal block. See Figure 17Afor wiring diagram.

Page 12 - Page 12 of 42

Manual 2100-519Page 2 of 42CONTENTSGetting Other Information and PublicationsFor more information, contact these publishers: ... 3QTEC General

Page 13 - MIS-2469

Manual 2100-519Page 20 of 42LOW VOLTAGE CONNECTIONSThese units use a grounded 24 volt AC low voltagecircuit.The “R” terminal is the hot terminal and t

Page 14 - IMPORTANT !

Manual 2100-519Page 21 of 42MIS-1285FIGURE 16TABLE 4WALL THERMOSTATStatsomrehTserutaeFtnanimoderP060-3048)544-0211(taeHegats3;looCegats3cinortcelEelb

Page 15 - MIS-2471

Manual 2100-519Page 22 of 42Bard Part #8403-060ThermostatBrown/WhiteRed/WhiteYellowBlueBrownOrangeOrangeRed/YellowBlack/WhiteRYLW1BW2ECW3O1GCEAuxO/BYR

Page 16 - FIGURE 12D

Manual 2100-519Page 23 of 4224531Thermostat #TH522001151BlackRedBard Part #8403-05624VACAnalogBrown/WhiteRed/WhiteYellowBlueBrownOrangeOrangeRed/Yello

Page 17 - UNIT MOUNTING - METHOD 2

Manual 2100-519Page 24 of 427D/YOOrangeRed/WhiteBlue9W1/E106Temp. and HumidityControllerPART #8403-0605Black/WhiteGO/B3Brown/White1184102-0624RY1Plug

Page 18 - INSTALLATION INSTRUCTIONS

Manual 2100-519Page 25 of 422OrangeRed/WhiteBlue9W1/E106Temp. and HumidityControllerPART #8403-0605Black/WhiteGO/B31184102-060RY1Plug #2CW21Yellow12Re

Page 19 - WIRING – LOW VOLTAGE WIRING

Manual 2100-519Page 26 of 4245321RelayOrangeRed/WhiteBlue9W1/E106Temp. and HumidityControllerPart #8403-0605Black/WhiteGO/B31184102-059RY1Plug #2CW21Y

Page 20 - CAUTION

Manual 2100-519Page 27 of 42START UPTHESE UNITS REQUIRE R-410AREFRIGERANT AND POLYOLESTER OIL.GENERAL:1. Use separate service equipment to avoid cross

Page 21 - MIS-1285

Manual 2100-519Page 28 of 42START UPDESCRIPTION OF STANDARDEQUIPMENTSolid State Electronic Heat Pump ControlProvides efficient 30-minute defrost cycle

Page 22 - Factory installed jumper

Manual 2100-519Page 29 of 42SERVICE HINTS1. Caution user to maintain clean air filters at alltimes. Also, not to needlessly close off supply airregis

Page 23 - FIGURE 17B

Manual 2100-519Page 3 of 42GETTING OTHER INFORMATION AND PUBLICATIONSThese publications can help you install the airconditioner or heat pump. You can

Page 24 - 4102-062

Manual 2100-519Page 30 of 42QTEC R ENERGY RECOVERY VENTILATOR(Option)Before starting, make sure that the power has beenturned off. The return air gri

Page 25 - 4102-060

Manual 2100-519Page 31 of 42FIGURE 21FRESH AIR DAMPER REMOVALMOUNTINGSCREW

Page 26 - Brown/White

Manual 2100-519Page 32 of 42FIGURE 22QERV REMOVALMOUNTINGSCREWSFRONT FILLLOWERBLOWERASSEMBLYPOWERCONNECTORPOWERCONNECTORS

Page 27 - WARNING

Manual 2100-519Page 33 of 42SEQUENCE OF OPERATIONCOOLING – Circuit R-Y makes at thermostat pulling incompressor contactor, starting the compressor and

Page 28 - START UP

Manual 2100-519Page 34 of 42PRESSURE SERVICE PORTSHigh and low pressure service ports are installed on all unitsso that the system operating pressures

Page 29 - MIST ELIMINATOR SERVICE

Manual 2100-519Page 35 of 42120*SW1SW2 TIME (SEC)OFFOFFONONOFFON OFFON3060180MIS-2684LOW PRESSURE BYPASS TIMER SWITCH(FACTORY SETTING 120 SECONDS)ACCU

Page 30 - VENT OPTIONS

Manual 2100-519Page 36 of 42TROUBLESHOOTINGSOLID STATE HEAT PUMP CONTROLTROUBLESHOOTING PROCEDURE1. NOTE: A thorough understanding of the defrostcycle

Page 31 - FRESH AIR DAMPER REMOVAL

Manual 2100-519Page 37 of 42CHECKING TEMPERATURE SENSOR1. Disconnect temperature sensor from board and fromoutdoor coil.2. Use an ohmmeter and measure

Page 32 - QERV REMOVAL

Manual 2100-519Page 38 of 42TROUBLESHOOTING GE ECM™ MOTORSCAUTION:Disconnect power from unit before removing or replacingconnectors, or servicing mo

Page 33 - OPTIONAL CLIMATE CONTROLS

Manual 2100-519Page 39 of 42TROUBLESHOOTING GE ECM™ MOTORS CONT’D.Replacing ECM Control ModuleTo replace the control module for the GE variable-spee

Page 34 - DEFROST CYCLE

Manual 2100-519Page 4 of 42TABLE 1FACTORY BUILT-IN ELECTRIC HEAT TABLEsledoMA-1H42QA-1H03QB-1H42QB-1H03QC-1H42QC-1H03QA-1H63QA-1H24QA-1H84QA-1H06QB-1

Page 35 - DEFROST CONTROL BOARD

Manual 2100-519Page 40 of 42FAN BLADE SETTING DIMENSIONSAny service work requiring removal or adjustment inthe fan and/or motor area will require that

Page 36 - TROUBLESHOOTING

Manual 2100-519Page 41 of 42Low side pressure ± 2 psigHigh side pressure ± 5 psigTables are based upon rated CFM (airflow) across the evaporator co

Page 37 - CHECKING TEMPERATURE SENSOR

Manual 2100-519Page 42 of 42Refer to notes following Table 10TABLE 11HEATING PRESSURE(ALL TEMPERATURES IN DEGREES F)LEDOMNRUTERRIA.PMETERUSSERPLIOCRO

Page 38 - TROUBLESHOOTING GE ECM

Manual 2100-519Page 5 of 42tiucriCelgniS tiucriClauDledoMdetaRstloVesahPdnadleiF.oNrewoPstiucriC3 muminiMtiucriCyticapmA1 mumixaMesuFlanretxE.rkrB.tkC

Page 39 - MOTORS CONT’D

Manual 2100-519Page 6 of 42FIGURE 1UNIT DIMENSIONSQ24H1Q30H1Q36H1Q42H1Q48H1Q60H1

Page 40 - REFRIGERANT CHARGE

Manual 2100-519Page 7 of 42SHIPPING DAMAGEUpon receipt of equipment, the carton should bechecked for external signs of shipping damage. Theskid must

Page 41 - COOLING PRESSURE

Manual 2100-519Page 8 of 42HANDLING UNIT AFTER REMOVALFROM SKIDThe unit will have to be turned sideways and removedfrom the skid to fit through a 36&q

Page 42 - HEATING PRESSURE

Manual 2100-519Page 9 of 42FIGURE 6DUCTED APPLICATIONFIGURE 5INSTALLATION WITH FREE BLOW PLENUM

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